4) Digital Wheel Balancer Machine:-
- Digital Wheel Balancer Balancer Machine, Wheel balancing is the process of balancing the weight of a tire and wheel assembly so that it travels evenly at high speeds. Balancing requires putting a mounted wheel and tire on a balancer, which centers the wheel and spins it to determine where the weights should go.
- A balancing machine is a measuring tool used for balancing rotating machine parts such as rotors for electric motors, fans, turbines, disc brakes, disc drives, propellers and pumps.
- The machine usually consists of two rigid pedestals, with suspension and bearings on top supporting a mounting platform. The unit under test is bolted to the platform and is rotated either with a belt-, air-, or end-drive. As the part is rotated, the vibration in the suspension is detected with sensors and that information is used to determine the amount of unbalance in the part.
- Along with phase information, the machine can determine how much and where to add or remove weights to balance the part.
- Wheel adjusting is the method of joining little weight’s to a wheel’s edge to disperse the weight of the wheels equitably on each pivot.
- This implies that as a wheel pivots the complete circumference of the tire is in contact with the street guaranteeing a steady wearing of the tires over the width.
- Uneven wearing leads to an awkward ride and can posture a genuine security chance for travelers.
- To adjust wheels, they are expelled from a car and stacked onto a adjusting machine which spins the wheel to decide where the weights.
4.1) Advantage of Digital Wheel Balancer Machine:-
- Extended Tyre Life- Tires are an expensive investment, and you should always look for ways to extend their lifespan. One such way is to maintain proper wheel alignment. A regular check of alignments can help you assure the total mileage of the vehicle. Improper tyre alignment can cause your tires to wear out before time and unevenly.
- Less Fuel Consumption– If the tires are not aligned, the direction of motion of the tyres is different from the direction of vehicle movement. It creates unnecessary forces and results in the loss of fuel. With fuel prices increasing every day, one should know the trick to reduce fuel consumption. When you have misaligned car tires, it drags, rolls, and adds more friction while driving.
- Improved Maneuverability- Poor alignment can cause your car to drift on the road. A proper wheel alignment improves road contact, resulting in a smoother drive and improved maneuverability on all twists and turns.
- Minimize driver fatigue– An unaligned wheel causes the vehicle to pull to one side, requiring the driver to be extra cautious on the road, which wears him out. A proper wheel alignment helps in reducing the pull and ensures a safer ride.
4.2) Type of Digital Wheel Balancer Machine Process:-
- Static Wheel Balancing:- Static balancing is one well-liked type of wheel balancing that has been used for many years. It’s a simple, effective strategy that ensures uniform tire weight. Any hefty spot that can cause uneven wear and vibrations is eliminated by it.To achieve static wheel balancing, attach your wheel to a balancer and spin it to determine the tire’s stopping point. Your tire will not wobble until its technicians have added weight to the rim.
Your tires will be evenly weighted across their perimeter if you follow this procedure. It lines up the tire’s heaviest section with the lightest section of the wheel. The majority of tire businesses offer this rapid and reasonably priced procedure. It’s the most dependable technique. - Dynamic Wheel Balancing:- A more sophisticated method of wheel balancing is called dynamic balance. This approach accounts for changes in tire stiffness and shape as well as wheel weight distribution. These variances can lead to imbalances, which dynamic balancing can identify and fix. A machine spins the tire and measures the force variations throughout each revolution.
In order to balance the tire, the machine uses this information to recommend how much weight to add and where to add it.This type of wheel balancing provides a much smoother and more stable ride than static balancing. For drivers who have persistent vibrations and other tire-related problems, this is the best choice. Dynamic wheel balancing has the drawback of costing more money and effort than static balancing.
4.3) Technical Specification :
| Power Supply | 220V, 50Hz, 1ph. |
| Max. power absorbed | 0.25 kw |
| Balancing Speed | 180rpm |
| Cycle Time | 8s |
| Rim Diameter | 10″-24″ |
| Rim Width | 1.5″-20″ |
| Gross Weight | 160Kg |
| Packing Dimension | 900x750x1120(mm) |
4.4) Types of Digital Wheel Balancer:-
Traditional Wheel Balancers
Traditional wheel balancers use simpler setups to get the job done. They are basic in design and the functions they provide, making them ideal for static wheel balancing jobs. Thanks to their entry-level design, they are affordable for most starting and established auto shops. Their smaller sizes mean they take up less space in a workshop. They are commonly used in single-bay shops.
This type of machine features a mounted horizontal spindle. The balancing machine detects imbalances by measuring the forces acting on the tire. Technicians use the information detected to add or remove counterweights to achieve the best results.
Diagnostic Wheel Balancers
Diagnostic wheel balancers are cutting-edge machines that exceed what other models can provide. These machines provide more than other machines by measuring weight imbalances and scanning for potential issues within the tire and wheel assembly. Certain models use integrated diagnostic systems that can identify irregular war patterns in the tire, other tire faults and alignment issues.
These machines display detailed reports that give technicians valuable insights into the overall condition of the wheel. This level of detail and precision make this wheel balancer an invaluable tool for any garage. Diagnostic wheel balancers require a substantial investment. However, when working on a wide variety of tires, it is worth the money. If you cater to passenger vehicles, trucks and even performance vehicles, this is the right device for your business.
4.5) Product Description:-
DIGITAL WHEEL BALANCER is a compactly designed and capable equipment which is widely used in major Tyre shops. It has numerous features like Optimization program and Static unbalance reduction to provide better uniformity. Optimization program for Tyre and rim unbalance and Automatic minimization of static unbalance.
4.6) What happens if you drive your car with unbalanced wheel?
Driving without proper wheel balancing can cause a number of negative effectives such as
- Increased wear on your shock absorbers, bearings, steering rods and tyres.
- Worse handling and braking.
- Reduced grip.
- Less comfortable driving.
4.7) Main Specification of Digital Wheel Balancer:-
- Automatic acquisition of diameter, distance and width.
- This machine has 5 ALU balancing programs and 2 ALU smart balancing.
- This machine also has optimization function and weight split function.
- This machine can automatically lock the wheel on imbalance position by electromagnetic braking function.
- Balancer has DYN/STA and different ALU balancing programs.
- User can input distance/diameter/width by clockwise/anti clockwise wheel rotation.
- Results are displayed in the digital format.
- Automatic acquisition of distance and diameter
- Laser indicator for 6 o’ Clock weight correction
- Machine has 5 ALU balancing programs
- One touch lock button
- Voice over assistant
- Automatic light for inner wheel visibility